#1 - wow, that's just awesome. You must have genuinely been curious about these jaws to go through all of that!
#2 - Interesting idea. Did you try it the way I suggested and was it offline? Was there any method that yielded an offline grip? I want to be certain I did indeed resolve the issue and didn't just get lucky on this one, before moving to another knife. Your setup is great!
#1 - yes, I was really curious, but also perplexed. As some may think but have not said publicly, I can go a bit "over-the-top" on things, sometimes...
And...
#2 - Actually, I'm not entirely clear on what you mean by an "offline" grip. Do you mean that the blade was out of line with the jig centerline? That makes sense as that is what I meant by "canted".
I only tested the surrogate blade when the jaws were either parallel or the top jaw was significantly canted upward causing the blade to be canted downward. I think the only way to effectively grip a blade and have the top jaw canted is if it is canted upward. I think it would not make any difference, as long as the blade was caused to be canted also.
I think you should be safe, just making sure the jaws are parallel and firmly gripping the blade. It would be good if you tested it, however, to satisfy yourself. I would use some "test" knives for it.
Rick